Description
WEEK 1 | TIME | COURSES | DETAILS |
---|---|---|---|
DAY 1 | 08:30 – 10:20 | Orientation | Introduction to Alapala Academy program, Alapala Factory technical tour, Alapala Mill technical tour |
10:30 – 12:20 | Milling Process | Introduction to wheat milling process over the flow diagram | |
LUNCH | |||
13:30 – 15:20 | Cereals in Milling | Cereal chemistry, Cereals: Corn, rice, wheat, barley, oat, rye, sorghum, etc. | |
15:30 – 16:20 | Storage | Safe storage, dust explosions, insect contamination risks, pesticide application, etc. | |
16:30 – 17:20 | Hygiene and Sanitation | Hazard analyses critical control points | |
DAY 2 | 08:30 – 10:20 | Milling process sections | Tremi, pre-cleaning, cleaning, storage |
10:30 – 12:20 | Milling process | Machines, working principles, properties, Mechanical transportation equipment, Weighing and dosing machines | |
LUNCH | |||
13:30 – 15:20 | Milling process | On-site training in milling | |
15:30 – 17:20 | Milling process: Tempering | Theoretical and practical training | |
DAY 3 | 08:30 – 10:20 | Automation | Electrical Knowledge and Electrification |
10:30 – 12:20 | Automation | SCADA Training – Process Control | |
LUNCH | |||
13:30 – 15:20 | Milling Technology – Auxiliary Equipment | Impact detacher, Drum detacher, Airlock, Ecluse, Infestation destroyer | |
15:30 – 17:20 | Milling process (Theoretical) | Rolls (Liso, breaking, reduction), Plansifters, Purifiers | |
DAY 4 | 08:30 – 10:20 | Milling process (Practical) | On-site training |
10:30 – 12:20 | Aspiration and Pneumatic Transportation (Theoretical) | Aspiration system design, Pressure, velocity, and flow rate calculations, Working principles of filter equipment, Working principles of pneumatic system | |
LUNCH | |||
13:30 – 17:20 | Aspiration and Pneumatic Transportation (Practical) | On-site training | |
13:30 – 17:20 | Milling Diagram (Theoretical) | Flow diagram design for different types and qualities of wheat, Flow diagram with/without purifier, Application examples for detacher, bran finisher, Examination of test mill flow diagram, sieve, and roller diagrams | |
DAY 5 | 08:30 – 10:20 | Milling Diagram (Practical) | On-site training |
10:30 – 12:20 | Practices in milling | Flour extraction rate, Purification, Optimization of sieving efficiency | |
LUNCH | |||
13:30 – 15:20 | Occupational Health and Safety | Hazard analyses critical control points | |
15:30 – 17:20 | Laboratory | Wheat quality control analyses, Flour quality analyses, Ash curve and calculations, Dough rheology analyses, Bread making and quality evaluation |
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