Head Miller – Manager

$2,900.00 – $3,700.00

In the state-of-the-art wheat milling test facility created by Alapala Academy, you will have the chance to thoroughly learn and examine each step of the whole milling process, from grain to flour. In each milling step (cleaning, conditioning, milling, packing), you will be supported by advanced theoretical and practical trainings to learn how to make a mill more efficient.

Professional academy instructors will accompany the participants throughout the training. You will learn about lab analysis and cereal science – the science behind different grains, particularly wheat. Moreover, you will experience the art of bread making at our Bakery Innovation Center. You will also have a chance to see some of our latest milling machines up close and observe how they work.

September 2nd – 13th, 2024

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Description

WEEK 1 TIME COURSES DETAILS
DAY 1 08:30 – 10:20 Orientation Introduction to Alapala Academy program, Alapala Factory technical tour, Alapala Mill technical tour
10:30 – 12:20 Milling Process Introduction to wheat milling process over the flow diagram
LUNCH
13:30 – 17:20 Milling Machines, Properties and Working Principles Cleaning section, color sorter in flowchart, different milling process, contaminants (ergot, mycotoxin, etc.), detox applications
DAY 2 08:30 – 10:20 Cleaning Section Tremi, Pre-cleaning, Storage, 1st Cleaning, 2nd Cleaning, Tempering
10:30 – 12:20 Cleaning Section Cleaning section diagram, FIFO rule, storage, Mechanical transportation equipment, weighing and dosing machines
LUNCH
13:30 – 17:20 Cleaning Section On-site training in cleaning section
DAY 3 08:30 – 12:20 Milling Technology: Rolls Main rolls section (liso, breaking, reduction), General information about roller mill, Disassembling and assembling of main rolls, scrapers, brushes, Main rolls adjustment
LUNCH
13:30 – 17:20 Milling Technology: Rolls On-site training in milling section
DAY 4 08:30 – 12:20 Milling Technology: Plansifters General information, Disassembling and Assembling of Shaft, Disassembling and Assembling of Bearings, Disassembling and Assembling of Bearing House
LUNCH
13:30 – 17:20 Milling Technology: Plansifters On-site training in milling section
DAY 5 08:30 – 12:20 Milling Technology: Purifiers General information, Disassembling and Assembling of Sieves, Adjusting of Motor Angle and Direction, Adjusting of Aspiration line, Maintenance and Cleaning of Purifier
LUNCH
13:30 – 17:20 Milling Technology: Purifiers On-site training in milling section
WEEK 2 DAY 6 08:30 – 10:20 Installation techniques
10:30 – 12:20 Milling Technology – Auxiliary Equipment (Theoretical / Practical) Impact detacher, Drum detacher, Airlock, Ecluse, Infestation destroyer
LUNCH
13:30 – 17:20 Control Sifter (Theoretical / Practical) General information, Maintenance and Cleaning of Control Sifter, Assembly of Control Sifter (run by trainer), Sieve Boxes Tension Adjustment, Maintenance and Cleaning of Control Sifter
DAY 7 08:30 – 12:20 Aspiration and Pneumatic Transportation Aspiration system design, Pressure, velocity, and flow rate calculations, Working principles of filter equipment, Working principles of pneumatic system
LUNCH
13:30 – 17:20 Aspiration and Pneumatic Transportation On-site training in milling section
DAY 8 08:30 – 12:20 Milling Diagram Flow diagram design for different types and qualities of wheat, Flow diagram with/without purifier, Application examples for detacher, bran finisher, Examination of test mill flow diagram, sieve, and roller diagrams
LUNCH
13:30 – 17:20 Milling Diagram On-site training in milling section
DAY 9 08:30 – 12:20 Automation (Theoretical and Practical) SCADA Training – Process Control, Electrical Knowledge and Electrification
LUNCH
13:30 – 14:20 Occupational Health and Safety Hazard analyses critical control points
14:30 – 15:20 Hygiene and Sanitation Hazard analyses critical control points
15:30 – 16:20 After Sales Service Practices Training is evaluated by trainees and trainers, and all technical questions are discussed also after training is completed
DAY 10 08:30 – 10:20 Industrial Plant and Machinery Design Mill design, Material Selection and Material Information in Milling, Mill Business Management, Energy Management in Mills, Market Analysis and Needs
10:30 – 12:20 Laboratory Flour additives, Hygiene and sanitation in laboratory, Laboratory equipment, design, NIR, Chemical information
LUNCH
13:30 – 15:20 Laboratory Wheat quality control analyses, Flour quality analyses, Ash curve and calculations, Dough rheology analyses
15:30 – 17:20 Laboratory Bread making and quality evaluation

Additional information

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